Project Description
SPECIFICATIONS :
- Direct resistance High-speed heating system (10,000°C/sec)
- Maximum quenching rate (2000°C/sec)
- 20 Ton Maximum Compression force
- 10 Ton Maximum Tension Force
- 2,000 mm/sec maximum stroke rate
- High-speed Hydraulic Servo valve system
- 20HP Hydraulic Pump
- Dual air Rams
- 75KVA Heating Transformer
- Gleeble touch control System
- Embedded computer with digital Signal Processor
Applications
- Physical Simulation on Gleeble is the reproduction of thermal and mechanical processes in a laboratory that material is subjected to in the process, production, fabrication, or end-use.
- Results can be readily transferred from the laboratory to production processes, thus minimizing the need for expensive full-scale performance testing.
- Simulation data can also be used to improve the accuracy of computer modeling.
- A physical simulation is a valuable tool used to study metallurgical processes, develop new materials, and observe materials in real-world situations
Following are the few applications of Gleeble TMS :
Materials Study
- Melting and solidification
- Work hardening, Recovery, Recrystallization
- Phase transformation
- Precipitation
- Nanomaterials and Ultrafine grained material
Materials Testing
- Hot tensile test
- Hot compression test
- Workability/Strain- induced crack opening test
- Dilatometry and Dynamic/Static CCT/TTT
- Accelerated Creep test/ Stress rupture test
- Thermo-mechanical Fatigue test
- Stress relaxation
- Modulus/Yield strength/ UTS/Elongation at high temperature
- Nil-strength testing
Process Simulation
- Continuous casting
- Diffusion bonding
- Heat treating
- Hot rolling
- Quenching
- Forging
- Extrusion
- Sintering/Powder metallurgy
- Liquid metal embrittlement
Features and Capabilities:
- Gleeble 3800 GTC System consists of one general-purpose mobile conversion unit (MCU) along with Hydrawedge II MCU.
- The thermocouple welder for easy and quick welding of thermocouples on the specimen.
- Cross-wise strain kit for diametral strain measurement.
- HydrawedgeII MCU for Hot deformation studies- multiple Hits at high speed. Used for uniaxial compression (flow stress) tests or plane strain compression tests. Can also be used with quench to accelerate cooling after deformation.
- The system is having a mechanical stop allowing precise deformation without overshoot for multiple hits
- Secondary Circuit Grounding modifications for highly conducting materials (Al, Cu, etc.) or large specimen sizes
CHARGES
User Type | ||||||||
Within the state of Odisha | Outside the state of Odisha | |||||||
KIITUsers | Academic & Research Institutions | Govt. Institut ions | Govt. Industry | Academic & Research Institutions | Govt. Institutions | Govt. Industry | Private Industries/ for Profit Laboratories | |
Charges in INR (per
sample) |
100 | 200 | 300 | 1000 | 500 | 1000 | 1500 | 2000 |
Sample Requirement
Metallic Material or material having thermal conductivity
FESEM-faculty In-Charge
Name of the In-charge : Dr. Shanta Chakrabarty
Designation : Assistant Professor
Contact details :shanta.chakrabartyfme@kiit.ac.in